Water Atomized Iron Powder (40,000t)
One:Water Atomized Iron Powder Process
High Purity Sponge Iron(Tfe95%)And Part Steel Scrap→EAF Melting→High Pressure Water Atomization→Wet Magnetic Separation→Vacuum Dehydration→Drying→Screening→Redcution→Crushing→Screening→Batching→Packaging
Two:Standard, Properties and Application of Water Atomized Iron Powder
Water Atomized Iron Powder
Grade | Chemical Composition(%) | Physical Properties | Particle Size(%)um | Properties | Application | ||||||||||||||||
C≤ | Si≤ | Mn≤ | P≤ | S≤ | HL ≤ |
AIC ≤ |
TFe≥ | Apparent Density g/cm3 | Flowability | Compressibility g/cm3 | + 200 |
200 - 150 |
150 - 100 |
100 - 75 |
75 - 63 |
63 - 45 |
<45 | ||||
S/50 g ≤ |
600 MPa ≥ |
||||||||||||||||||||
JWF 100.28 |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 0.25 | 0.08 | 99.00 | 2.70 - 2.90 |
30 | 7.05 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5-20 | 10 - 30 |
10 - 35 |
Low apparent density, high purity, high compressibility and high formability | PM parts of medium density | |
JWF 100.30 |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 0.25 | 0.08 | 99.00 | 2.90 - 3.10 |
28 | 7.05 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5-20 | 10 - 30 |
10 - 35 |
High purity, high compressibility | PM parts with density higher than 6.8g/cm3 | |
JWF 100.30 G |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 0.15 | 0.08 | 99.00 | 2.90 - 3.10 |
27 | 7.13 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5-20 | 10 - 30 |
10 - 35 |
High .compressibility | PM parts of high density |
Water Atomized Part Diffusion Alloyed Steel Powder
Grade | Chemical Composition(%) | Physical Properties | Particle Size(%)um | Properties | Application | ||||||||||||||||||
C≤ | Si≤ | Mn≤ | P≤ | S≤ | Ni | Mo | Cu | HL ≤ |
AIC ≤ |
Apparent Density g/cm3 | Flowability | Compressibility g/cm3 | + 200 |
200 - 150 |
150 - 100 |
100 - 75 |
75 - 63 |
63 - 45 |
<45 | ||||
S/50 g ≤ |
600 MPa ≥ |
||||||||||||||||||||||
JWF01 K |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 1.7 - 1.9 |
0.45 - 0.55 |
1.40 - 1.60 |
0.15 | 0.08 | 2.90 - 3.10 |
28 | 7.05 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5-20 | 10 - 30 |
10 - 35 |
Mo prealloyed, NiCu diffusion bonding, with high compressibility, good hardenability, and higher strength | High density PM parts requiring higher strength after quenching | |
JWF 02K |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 3.8 - 4.2 |
0.45 - 0.55 |
1.80 - 2.20 |
0.15 | 0.08 | 2.90 - 3.10 |
28 | 7.03 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5 - 20 |
10 - 30 |
10 - 35 |
Water Atomized Iron Powder
Grade | Chemical Composition(%) | Physical Properties | Particle Size(%)um | Properties | Application | ||||||||||||||||
C≤ | Si≤ | Mn≤ | P≤ | S≤ | HL ≤ |
AIC ≤ |
TFe≥ | Apparent Density g/cm3 | Flowability | Compressibility g/cm3 | + 200 |
200 - 150 |
150 - 100 |
100 - 75 |
75 - 63 |
63 - 45 |
<45 | ||||
S/50 g ≤ |
600 MPa ≥ |
||||||||||||||||||||
JWF 100.28 |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 0.25 | 0.08 | 99.00 | 2.70 - 2.90 |
30 | 7.05 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5-20 | 10 - 30 |
10 - 35 |
Low apparent density, high purity, high compressibility and high formabilit | PM parts of medium density | |
JWF 100.30 |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 0.25 | 0.08 | 99.00 | 2.90 - 3.10 |
28 | 7.05 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5-20 | 10 - 30 |
10 - 35 |
High purity, high compressibility | PM parts with density higher than 6.8g/cm3 | |
JWF 100.30 G |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 0.15 | 0.08 | 99.00 | 2.90 - 3.10 |
27 | 7.13 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5-20 | 10 - 30 |
10 - 35 |
High .compressibility | PM parts of high density |
Water Atomized Part Diffusion Alloyed Steel Powder
Grade | Chemical Composition(%) | Physical Properties | Particle Size(%)um | Properties | Application | ||||||||||||||||||
C≤ | Si≤ | Mn≤ | P≤ | S≤ | Ni | Mo | Cu | HL ≤ |
AIC ≤ |
Apparent Density g/cm3 | Flowability | Compressibility g/cm3 | + 200 |
200 - 150 |
150 - 100 |
100 - 75 |
75 - 63 |
63 - 45 |
<45 | ||||
S/50 g ≤ |
600 MPa ≥ |
||||||||||||||||||||||
JWF01 K |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 1.7 - 1.9 |
0.45 - 0.55 |
1.40 - 1.60 |
0.15 | 0.08 | 2.90 - 3.10 |
28 | 7.05 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5-20 | 10 - 30 |
10 - 35 |
Mo prealloyed, NiCu diffusion bonding, with high compressibility, good hardenability, and higher strength | High density PM parts requiring higher strength after quenching. | |
JWF 02K |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 3.8 - 4.2 |
0.45 - 0.55 |
1.80 - 2.20 |
0.15 | 0.08 | 2.90 - 3.10 |
28 | 7.03 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5 - 20 |
10 - 30 |
10 - 35 |
Water Atomized Pre-Alloyed Steel Powder
Grade | Chemical Composition(%) | Physical Properties | Particle Size(%)um | Properties | Application | ||||||||||||||||||
C≤ | Si≤ | Mn≤ | P≤ | S≤ | Ni | Mo | HL ≤ |
AIC ≤ |
TFe≥ | Apparent Density g/cm3 | Flowability | Compressibility g/cm3 | + 200 |
200 - 150 |
150 - 100 |
100 - 75 |
75 - 63 |
63 - 45 |
<45 | ||||
S/50 g ≤ |
600 MPa ≥ |
||||||||||||||||||||||
JWF 01H |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 1.7 - 1.9 |
0.45 - 0.55 |
0.20 | 0.08 | 99.00 | 2.85 - 3.05 |
28 | 6.85 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5 - 20 |
10 - 30 |
10 - 35 |
High strength, corrosion resistance, and high hardenability | PM parts of high strength, high hardness, high wear and corrosion resistance | |
JWF 02H |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 0.45 - 0.55 |
0.20 | 0.08 | 99.00 | 2.80 - 3.00 |
28 | 7.00 | ≤ 0.5 |
0-10 | 15-35 | 15-35 | 5 - 20 |
10 - 30 |
10 - 35 |
High Hardenability | PM parts requiring higher strength and hardness after heat treatment |
Easy Cutting Steel Powder
Grade | Chemical Composition(%) | Physical Properties | Particle Size(%)um | Properties | Application | ||||||||||||||||
C≤ | Si≤ | Mn≤ | P≤ | S≤ | HL ≤ |
AIC ≤ |
TFe≥ | Apparent Density g/cm3 | Flowability | Compressibility g/cm3 | + 200 |
200 - 150 |
150 - 100 |
100 - 75 |
75 - 63 |
63 - 45 |
<45 | ||||
S/50 g ≤ |
600 MPa ≥ |
||||||||||||||||||||
JWF |
0.01 | 0.050 | 0.20 - 0.35 |
0.025 | 0.30-0.45 | 0.25 | 0.08 | 2.90 - 3.10 |
29 | 6.70 500MPa |
≤ 0.5 |
0-10 | 15-35 | 15-35 | 5 - 20 |
10 - 30 |
10 - 35 |
Sulfur, Manganese Pre-alloyed, Manganese Sulphide forming, with good cutting performance | PM parts need more machining process after sintering |
Powder for Welding Rod
Grade | Chemical Composition(%) | Physical Properties | Particle Size(%)um | PropertiesApplication | ||||||||||||
C≤ | Si≤ | Mn≤ | P≤ | S≤NiMoCu | HL ≤ |
AIC ≤ |
TFe≥ | Apparent Density g/cm3 | Flowability | + 200 |
200 - 150 |
150 - 100 |
100-75 | |||
S/50 g ≤ |
||||||||||||||||
JWF 40.30 |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 0.50 | 0.08 | 98.50 | 2.90 - 3.10 |
25 | + 425 |
425-200 | -200 | For welding rod and cored wire production | ||
≤1 | balance | ≤20 | ||||||||||||||
JWF 40.37 |
0.01 | 0.035 | 0.15 | 0.025 | 0.025 | 0.50 | 0.08 | 98.50 | 3.60 - 3.80 |
25 | ≤1 | balance | ≤20 |
Remarks: JWF100Q HL≤0.25, S loss not included.